Our production capability

From lab to industrial scale

nanoSaar offers a complete range of MJR®-based systems — from compact laboratory devices for R&D to fully integrated industrial production facilities. All systems share identical reactor dimensions, ensuring that scale-up is a planned, predictable step — not a costly experiment.

Development systems

LK1, LKOS and LKOS Twin

Max. output:
30 liters per hour

Max. pressure:
40 bar

The size of a suitcase, the LK1, LKOS, and LKOS Twin enable precise liquid pumping for outputs of up to 30 liters per hour. These versatile units are the standard tool for R&D-phase precipitation, emulsification, and encapsulation work. They feature micro gear pumps with high-precision flow rates, MJR® reactors with nozzle sizes ranging from 50 to 1,500 µm, inlets for inert or reactive gases, and a fully software-controlled environment.

LGHT - High-Pressure Lab System

Max. output:
80 liters per hour

Max. pressure:
210 bar

Max. temperature:
250°C

The LGHT was designed for R&D high-pressure applications. Generating hydrodynamic pressure of up to 210 bar, it triggers higher acceleration rates and increased turbulence — ideal for thermally supported chemical processes, melting processes, matrix encapsulation, and high-precision emulsification.

text

Upscaling systems

P1UP

The P1UP bridges the gap between laboratory development and full industrial production. Designed as a highly flexible upscaling device, it is individually configured to match your specific process requirements — making it the natural next step after lab validation and before full-scale production deployment.

Siemens-based control software ensures full compatibility with your existing production environment. The modular design allows precise adjustment across a wide range of industrial, cosmetic, and nutritional applications.

Max. output:
600-800 l/h

Max. pressure:
70 bar

Max. temperature:
70°C

Production systems

P1 I/C/N
For industrial (I), cosmetic (C) or nutritional (N) applications

Our modular P1 I/C/N production facility contains an MJR® with a maximum throughput of 600 liters per hour. Siemens-based control software ensures full compatibility with your existing production environment. Designed to international legal standards, it is configurable for a wide range of industrial, cosmetic, and nutritional applications.

P1 I
For the industrial (I) production of a nanoscaled barium sulfate dispersion

Parallel MJR® heads scale output from 600 l/h to over 10,000 l/h. Volumes can be flexibly adjusted according to current production needs.

2-step industrial upscaling

1. Lab to production scale

Key parameters (nozzle sizes, hydrodynamic pressures, etc.) are determined during lab development. A fast mathematical scaling method then transfers these parameters directly to large production volumes.

2. Parallelization for larger volumes