nanoSaar is a production technology company.
We develop and manufacture continuous-flow synthesis systems for the chemical, coatings, construction, and life science industries — enabling our partners to move from laboratory results to full-scale production without quality loss, time loss, or capital waste.
The moment a 200 ml beaker becomes a 600 l/h continuous line, three things change at once: mixing history, residence time, and particle growth dynamics. Most scale-up failures live in those three variables — not in the chemistry. Up to two years of transfer time is still the norm in many process-industry projects, even today.
At nanoSaar, the design principle is different: move the critical mixing step into a 3 cm MicroJetReactor and run it continuously — the same core geometry from the first milliliter to plant output. Process parameter transfer happens in days, not quarters.
Lab-to-production parameter transfer
Troughput per unit
Mixing speed
Polydispersity Index
Scale-up in days, not years — identical reactor dimensions across lab and production
Reproducible, homogeneous product quality — no batch-to-batch variation
Significantly reduced floor space compared to conventional reactor setups
Continuous on-demand production — lower warehousing and capital commitment
Reduced energy consumption and CO₂ emissions
Not just machines — holistic integration into your existing processes.
The modernization of industrial processes often fails because of concerns about complex transitions and possible downtimes. nanoSaar's approach is therefore not to supply isolated machines, but holistic solutions that integrate seamlessly into existing processes — covering the entire value chain from laboratory development to on-site production.
Our in-house laboratory and expert team develop custom formulations for your specific challenge — with defined particle sizes, stability profiles, and application-ready specifications. You receive validated results before committing to production investment.
For teams already working with MJR® or evaluating the technology, we offer structured consulting on parameter transfer, parallelization strategy, and integration into existing plant environments.
Companies preferring not to invest in equipment can leverage our contract manufacturing services. We handle the entire production process — from formulation to delivery — covering a wide spectrum from small batches to multi-ton annual volumes. All formulations are created in our own facility under controlled conditions and delivered at consistently high quality.
New processes are first developed in our own laboratory, then the parameters are transferred to your production scale. The modular MJR® facilities integrate easily into existing control systems. Setup takes place directly on-site, including full training for your team.
Does transferring new material systems from lab to factory take significantly longer than 7 days?
Do you regularly struggle with quality fluctuations during scaling?
Do your batch facilities block massive floor space?
Do you lack just-in-time production capability, leading to large storage costs?
If you answered Yes to any of these, there is clear potential to strengthen your margins and competitive position. Let's explore how together.
